Design Principles of YM-ZY1000
With Yiming Know-how on holographic register printing system, YM-ZY1000 can print holographic image on the whole web or registered surface on printed PET film without any hologram master shim.
Shaftless printing cylinder guarantee holographic printing accuracy to 0.01mm and speed at 100m/min.
Solventless ink is more friendship with circumstances and Food safety.
Main Parameter
| Max. working width |
1000 mm |
| Max. machine working speed |
150 m/min |
| Max. printing speed |
120 m/min(Forme :Φ120mm—Φ288mm ) |
| Tension controlled mode |
tension swing arm +tension sensor +variable-frequency motor |
| Tension controlled range |
3-30Kg/ width overall |
| Tension controlled precision |
error≦0.2kg |
| Total power |
About 70kw( transmission:32kw,UV light and others:38kw) |
Printing Material
| Printing PET |
18~35um |
| OPP,BOPP |
28~35um |
Unwind unit
| Configuration |
unwind with odd station , control with photoelectric edge guide, active unwind with variable-frequency motor |
| Specification & Configure |
|
| Max. width of unwind |
1000mm |
| Max. diameter of unwind |
Φ800mm |
| Unwind motor |
4kw vector frequency-converted motor one set |
| Motor driver |
Askawa 5.5kw one set |
| unwinding shaft |
Φ3"& Φ6” air shaft with aluminium alloy one roll for each |
| Unwind automatic edge guide system |
photoelectric control ,DC servo motor One set corrective range:100mm |
| static discharger |
Imported carbon brush one |
Infeed
| Configuration |
Double roller counter-emboss , vector frequency-converted motor |
| Specification & Configure |
Steel roller: Φ160mm one roll Rubber roller:Φ140mm ,anti-static one roll Motor: 2.2kw vector frequency-converted motor one roll Motor drive: Asakawa 2.2kw one set Embossed roller controlled by cylinder ,pressure can be adjusted separately Tension control: mitsubishi ,Japan one set |
Holographic Printing unit
| Configuration |
Loading without axis, transmission with mechanical axis, vector frequency-converted motor |
| Specification |
Motor :5.5kw made by Rexnord one set Motor drive: Asakawa 5.5kw one set Printing roller:due to client’s product requirment Diameter of Printing Shim :Φ120mm-Φ288mm Length of Shim axially:650mm-950mm |
| Subassembly of printing roller |
Printing force : Max.:500Kgs/width overoll Pressure cylinder: Φ80 cylinder(Airtac),cylinder recover, automatic close & open ,pressure can be adjusted. Printing rubber roller: Φ150(hardness shore:75o) , Ethylene Propylene Diene Monomer |
| Guided roller |
Φ90 aluminum alloy roller, anodizing surface, dynamic balance precision≦2g |
| Knife unit |
Knife rest: move swing angle pre & post lifting, full function Knife: grinding blade made by Italy Pressure: double cylinder , Φ50X25(Airtac),pressure can be adjusted reciprocating motion: offset swing rod |
|
Ink-supplying system: Circular gluesupplying system |
Ink tank: stainless steel, manual lifting |
| pre-drying oven |
Length: about 1.4m, blower 0.55kw, exhaust fan 0.75kw one group |
Out-feed
| Configuration |
Double roller counter-emboss , vector frequency-converted motor Motor : 2.2kw vector frequency-converted motor one set Motor drive: Askawa 2.2kw frequency-converter one set |
| Cooling roller |
Mirror steel roller , imperative cooling with recycle water Diameter:Φ345mm Length:1000m |
| Guided roller |
Φ90 aluminum alloy roller, anodizing surface, dynamic balance precision≦2g |
| Tension controller |
mitsubishi ,Japan one set |
Rewind
| Configuration |
rewind with odd station , active rewind with variable-frequency motor |
| Specification & Configure |
Max. width of rewind: 1000mm Max. diameter of rewind: Φ800mm Unwind motor 4kw vector frequency-converted motor one set Motor driver : Askawa 616G7 5.5kw one set rewinding shaft: Φ3"& Φ6” air shaft with aluminium alloy one roll for each Tension control : mitsubishi ,Japan one set Rewind stick roller one set | |